Services

PIPE, STEEL FABRICATION & INSTALLATION

  • All material steel, equipment and tools
  • Pre Fabrication and Fabrication Works
  • Inspection
  • Testing
  • Installation
  • Pipe Insulation (as request)
  • Commissioning and flange management
  • After maintenance service

FLANGE MANAGEMENT ( HYDRAULIC BOLTING & TENSIONING )

The importance of planning the joint assembly, preparation of all components, procedures, tooling and ensuring application of the correct methodology is essential. The principle of a bolted joint is based on the induced bolt load delivering sufficient joint compression and gasket seating stress to withstand maximum service pressure and forces This is when the bolting is under tensile load. This load can be applied by various different methods but there are certain constants that must always be in place to ensure a leak free joint.

  1. Preparation – The sealing faces must be clean and free from serious damage. The bolting must be prepared correctly (lubrication if torqueing, thread protrusion if bolt tensioning).
  2. Equipment – Should be fit for purpose and have valid calibration certification.
  3. Personnel – All personnel engaged in the tightening of bolted connections should be trained in the equipment being used and have the appropriate qualifications.

SERVICES :

  • Hydraulic Torquing
  • Hydraulic Tensioning
  • Pneumatic Torquing
  • Manual Torquing
  • Flange Alignment
  • Flange Spreaders
  • Nut Splitters
  • Flange/Mechanical work

APPLICATION :

  • Torquing and Tensioning of all types of bolts
  • Hot Bolting
  • Change-out of bolts

BENEFITS :

  • Can also perform On Site Machining, Testing etc. required.
  • Component and trained multi skilled operators
  • Quality Equipment

DELIVERABLES :

  • Leak free joints
  • Trained personnel and fit for purpose equipment
  • Document process

PIPE,MECHANICAL PRE-COMMISIONING AND COMMISIONING ACTIVITIES

Pre-commissioning” refers to investigations and planning in advance of the commissioning phase, and greatly benefits constructors and facilities operators. In general terms, pre-commissioning can be described as the activities and procedures performed on a pipeline, process module, subsea structure, flexible or umbilical to provide assurance that the component parts are leak-free and are in a suitable state of cleanliness and readiness as a precursor to commissioning the system and long-term operation.

PRE-COMMISSIONING ACTIVITIES :

  • Flooding / Filling
  • Cleaning
  • High Velocity Flushing
  • Gauging
  • Hydro testing / Pressure Testing
  • Intelligent Pigging
  • Controlled Bolting
  • Tie-in Leak testing and Leak Detection
  • Dewatering
  • Nitrogen Purging and Packing
  • Drying
  • Conditioning
  • Nitrogen / Helium Leak Testing

Commissioning is a critical stage in the life of any facility. The process may be thought of as a series of vital checks that are undertaken before actual operation begins. Our complete commissioning services can play an important role in minimizing project risks and achieving performance goals right from the start.

MECHANICAL EQUIPMENT INSTALLATION & MAINTENANCE

MECHANICAL MAINTENANCE :

  • In-situ services and maintenance of rotating equipment, i.e. compressors, pumps, gas turbines, steam turbines, fans and turbo-expanders.
  • Reverse engineering casting products, specialised coatings for mechanical parts, maintenance of air intake, exhaust system and chimney stack.

DOSH EQUIPMENT MAINTENANCE :

  • We are one of the DOSH certified repairers in Malaysia who are specialised in inspection, repair, testing and refurbishment for boilers, furnaces, reformers as well as unfired pressure vessels.

OFFSHORE MAINTENANCE :

  • Service and maintenance of offshore mechanical, i.e. mechanical rotating equipment, boilers, unfired pressure vessels and instrumentation valves.

CONTROL & INSTRUMENTATION :

  • Replacement of instruments, devices, components and complete system upgrade.
  • Troubleshooting, repairing, construction and maintenance of instrumentation system.
RETRO JETTING SYSTEM
ROTO FAN SYSTEM

HIGH PRESSURE CLEANING @15000 PSI - 40000 PSI ( RETRO, ROTO CLEANING )

High Pressure Cleaning is applied pipes and vessels as part of commissioning or during maintenance, modification or decommissioning.

SERVICES :

  • Hydro jetting
  • Retro jetting
  • Roto Fan
  • Water blasting

APPLICATION :

  • Pipes
  • Pipe Systems
  • Conductors
  • Caissons
  • Vessels
  • Special applications
  • External cleaning

BENEFITS :

  • Versatile system, nozzle can navigate thru elbows and vertical pipes
  • Guiding systems to support all operations
  • Can also provide Water Jet Cutting

DELIVERABLES :

  • Nozzles and centralizers available for pipe sizes ranging from 2” to 40”
  • Removes preservation, scale, rust, sand and wax
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PRESSURE TESTING ( HYDRO & PNEUMATIC )

Pressure Testing is performed before start-up of systems to confirm the integrity of vessels and to obtain relevant certification. Pressure and temperature will be logged on data, fuji or mechanical logger.

SERVICES :

  • Hydrostatic Pressure Testing
  • N2 Pressure Testing
  • Hydraulic/Chemical Pressure Testing
  • Flooding, Cleaning and Gauging
  • Dewatering and Drying
  • Rental of Flange and Joint Testers

APPLICATION :

  • Pipes
  • Pipe systems
  • Vessels
  • Umbilical
  • Flow lines

BENEFITS :

  • Allocation and repair of leakages
  • Integrated Bolt Tensioning of Flanges
  • Extensive range of equipment
  • Can perform all types of pressure testing

DELIVERABLES :

  • Fully traceable certification
  • Documentation

INTELLIGENT PIGGING

Hot-Oil Flushing is a proven cleaning method. It gives hydraulic and/or lubrication oil systems a clean start and removes assembly debris. Hot oil circulates through (pipe) systems at high turbulent velocity. Loose or dislodged soil is entrained in the oil and filtered.

chemical-cleaning01

CHEMICAL CLEANING ( PIPE, MECHANICAL SYSTEMS, BOILER )

Pre-operational chemical cleaning is performed to remove any foreign material remaining from the construction activities either on the pipe or system fabrication. Major considerations in the pre-operational phase include mill scale, corrosion products, weld scale, oil, grease, sand, dirt, temporary protective coatings, and other construction debris.

Post-operational cleaning is performed for a number of reasons, including reduced heat transfer, reduced flow, safety (e.g., H2S, pyrophoric iron, LELs, ammonia, etc.), reduced surface area (e.g., catalyst), access to full inspection, and more. The type and frequency of post-operational cleaning varies with system design, operating requirements, and history of operation and fluid or water treatment.

To choose a proper chemical cleaning method, several factors should be considered, including:

  • System design
  • Operational conditions of the fluid (flow, temperature, pressure, etc.)
  • Characteristics and quantity of deposits
  • Compatibility of the cleaning solvent with metallurgy of the system
  • Deposit solubility in the cleaning fluid
  • Cost
  • HSE issues

Advantages of Chemical Cleaning :

  • Uniform and better cleaning
  • No extensive dismantling
  • Minimum down time
  • Inaccessible areas are readily cleaned
  • Chemical Cleaning is economical

TANK CLEANING

PT.KBB and its partners provide specialized products and services to the oil industry from the oil field to the refinery. We are at the forefront of introducing new technologies to offer unique solutions to age old problems such as sludge removal from crude oil storage tanks using our revolutionary re-suspension technique which dramatically saves downtime and worker entry into the tanks. In addition to our unrivaled tank cleaning process we have developed a new product capable of removing both hardness scale and hydrocarbon (coke) from heat exchanger tubes allowing the unit to be cleaned without the need to remove the heat exchanger saving a great deal of time and effort. In the oil field we can efficiently clean drill cuttings to meet the most stringent environmental specifications utilizing our oil separation technology. We are constantly improving and developing new products to compete with and out-perform the current market leaders in areas such as oil drag reducers, oil spill control agents, water soluble hydraulic fluids for sub-sea applications, pour point depressants, emulsion breakers, water clarifiers,etc.

PT.KBB and its partners can supply not only the product to do the job, but also the expertise, equipment and skilled workforce to apply the product in the most cost effective manner. Our products are designed to deliver the best performance and most cost effective solution available today. The name of our company stems from the knowledge that our products and services are developed to be “environmentally friendly” to provide a safer, more attractive alternative to traditional methods and products. For process problems that require a fast and economic answer, we can provide the solution.

NITROGEN PURGING, DRYING

Nitrogen purging is an industry standard technique for the replacement of a hazardous or undesirable atmosphere with inert dry atmosphere. During the commissioning of a process plant, the replacement of air by purging with nitrogen is familiarly known as oxygen freeing or starts up purging. During a turnaround, the replacement of a hydrocarbon atmosphere with nitrogen is familiarly known as degassing or shutdown purging.

BENEFITS :

  • Reduce turnaround schedules
  • Improve operating efficiency
  • Implement the highest standards of site safety

Gas-charged accumulators are ubiquitous on modem hydraulic systems. They carry out numerous functions, which include energy storage and reserve, leakage and thermal compensation, shock absorption and energy recovery.

BENEFITS :

  • Lowest installed system costs
  • Less leakage and maintenance cost
  • Improved performance
  • Reduced noise levels
  • Reduced energy costs

HOT OIL FLUSHING

Hot-Oil Flushing is a proven cleaning method. It gives hydraulic and/or lubrication oil systems a clean start and removes assembly debris. Hot oil circulates through (pipe) systems at high turbulent velocity. Loose or dislodged soil is entrained in the oil and filtered.

CLEANLINESS STANDRADS :
NAS/ISO

APPLICATION :

  • Tubing
  • Pipes
  • Pipe systems
  • Umbilical’s
  • Heat Exchangers

BENEFITS :

  • Trouble free start-up of systems
  • Clean systems extend bearing lifespan
  • Continuous operation

DELIVERABLES :

  • Clean and reliable piping systems
  • Experienced personnel and fit for purpose equipment
  • Particle and water content analyses by use of microscope and/or computer
  • Documented process

VIDEO INSPECTION

Video pipeline inspection technologies provide a cost-effective internal method of inspection without the need for manned entry or dewatering the pipeline. These powerful inspection systems can be used in a wide variety of pipeline environments and diameters.

SERVICES :

  • Light and portable system for easy deployment
  • Modularity allows a single system to view 2″ to 36″ pipes
  • Small profile allows for long run and pan & tilt in 6″ to 36″ ID pipe
  • Quick disconnect allows for easy use, low maintenance and time savings
  • Hand-held pendant for user-friendly control of lighting, focus, speed and steering
  • Rack-mount control unit can integrate into existing vehicle
  • Waterproof for humid, damp and underwater environments
  • Lightweight crawler for easy insertion and removal

BENEFITS :

  • The camera produces high quality images that will take in every nook and cranny
  • Hundreds of feet of lines can be recorded in one inspection
  • The inspection takes a short period of time

N2 - HE LEAK TESTING

Uncontrolled emissions, loss of containment, release of hazardous petrochemicals are a direct danger to Health, Safety and Environment.
Experience proves that LEAKS do occur, mostly during plant start-up, after commissioning of new facilities or after the execution of maintenance on existing facilities.

KBB HELIUM LEAK TESTING SERVICES :

  • Improves safety by preventing escape of flammable toxic product.
  • Eliminates leaks and emissions.
  • Simulates operational conditions.
  • Reduces the water content of the processing facilities.
  • Reduces oxygen levels and provides an inert blanket.
  • Prevents loss of production due to unplanned shutdowns.

ELECTRICAL & INSTRUMENTATION WORKS

  • Material steel, cable, tray, equipment and tools.
  • Fabrication and install for all supports E&I cable tray, cable ladder, sanchions, panel and JB Framming.
  • Install and setting equipment devices (power panel, control panel, electrical, instrument JB and all type of lighting, power / welding receptacle, PIT, PDIT, FIT, LIT, TIT, PI, TI, TW, LG, PSH, PSL, PSHH, PSLL, PSHL, LSH, LSL, LSHH, LSHL, LSLL and etc).
  • Install F&G equipments devices (flame detectors, gas detectors, manual alarm call point, smoke detectors, heat detectors, emergency shutdown valve, and etc).
  • Hook up tubing (pneumatic, impulse, hydraulic, analyzer, fusible plug system and tubing wellhead X-mas tree).
  • Electrical and instrument pulling cable.
  • Electrical and instrument cable glanding.
  • Electrical and instrument cable termination.
  • Electrical calibration.
  • Mechanical completion and ITR completion.
  • Function test, Pre-commissioning and commissioning.

PIPE, EQUIPMENT’s DUCTING & INSULATION

We offer complete range of Pipe, Mechanical, Equipment Ducting & Insulation solution across all temperatures and applications.

SERVICES :

  • HVAC Ducting
  • Spiral Duct
  • Square Duct
  • Cladding
  • HAVC Insulation
  • Industrial Insulation
  • Marine Insulation
  • OEM Insulation

APPLICATIONS & BENEFITS :

  • Pipework
  • Tanks & Vessels
  • Chimneys & exhausts
  • Boilers & Ovens
  • Process Equipment
  • Excellent Thermal Insulation
  • Acoustic Insulation
  • Improved Thermal comfort

BENEFITS :

  • Improved Thermal Comport
  • Personal Protection
  • Energy Saving
  • Condensation Prevention